Industries like pharmaceutical, chemical, winery, and pet food producers may have relied on a credible heat exchanger manufacturer to design the ideal heat transfer system appropriate for controlling issues related to warming and cooling of dirty and viscous liquids. Any firm that involves oil, water, seawater, water-glycol, and other similar forms of fluids will require a legitimate heat exchanger to make their industrial operation work. It is crucial to educate oneself on the basics of the equipment for someone who may be new at work or looking for the best heat exchanger.
A brief definition of a heat exchanger
The device means transferring heat from one thing to another. An excellent example is removing heat from a liquid using cold water or air, which is what a hydraulic oil cooler is for. On the other hand, a device that utilizes hot water from a solar-heated water circuit or boiler to provide heat to the pool’s water is what a swimming pool heat exchanger is for. Conduction is responsible for the heat transfer via the exchanger components. The liquid goes through and outside a shell and tube heat exchanger. In an air-cooled heat exchanger, air goes in the core of fins to lower the fluid’s temperature.
A heat exchanger manufacturer can do various types of these systems; a common one is the shell and tube heat exchanger. It has several compact tubes found inside a cylinder-shaped shell. The tube bundle or tube stack positions the tubes in the cylinder, which can be in a floating tube stack or fixed tube plates. The name says it all for the fixed tube plates; it is attached to its body permanently. The floating type can expand and contract in different heat conditions that can be conveniently removed when it’s time for service repair or maintenance.
Like how the shell and tube heat exchanger works, the plate type uses a couple of stacked plates instead of tubes. During the plate heat exchanger’s manufacturing process, it is gasketed or brazed, depending on the liquids being used, or its application. Food and beverage industries prefer these types because of their solid stainless steel construction, which is appropriate for refrigerants or food-making processes.
For cars or other mobile applications with no fixed cool water source available, an air-cooled heat exchanger is an ideal device. Some models provide integration of cooling packs that contain oil cooler, water cooler, and charge air cooler in a single piece of equipment. It saves space in the workstation and so workers can move around efficiently. The air-cooling process can come from a fan or an airflow triggered by starting the vehicle.
Manufacturers meticulously designed these units to be energy efficient and to be the best alternative to an air compressor or an air conditioner. These two pieces of equipment necessitate the continuous running of the machine; therefore, they consume more energy. A heat exchanger can pass on waste heat away from the circuit materials, maintaining a low temperature to stop overheating.
Moreover, the heat exchanger has a compact design that doesn’t consume too much space than other electrical machines. Manufacturers can virtually design the unit to suit any required specification of the system. Its internal components like pipes and tubes can be formed into tightly-packed shapes so the unit can go in a cabinet or any container.
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